ceramic structured packing:ceramic structured packing for heat exchanger

ISO9001-2008 Over 18 years professional manufacuturing for ceramic structured packing.

Brief introduction

Ceramic Structured Packing consists of many packing units of similar geometric design. Corrugated sheets placed in parallel formcylindrical units called corrugated tower packing. These are a form of highly efficient packing with separating efficiency several times higher than that of loose packing. They have the quality of low-pressure drop, increased operating elasticity, minimum amplifying effect, and maximum liquid treatment compared to loose tower packing. 

Chemical composition

SiO2	Fe2O3	CaO	Al2O3	MgO	Other
≥72%	≤0.5%	≤1.0%	≥23%	≤1.0%	2%

Physical property

Index	Value
Specific gravity(g/cm3)	2.5
Water absorption(wt%)	≤0.5
Acid resistance(wt%)	≥99.5
Loss in burn(wt%)	≤5.0
Max. operating Temp.( °C)	800
Crush strength(Mpa)	≥130
Moh's Hardness Scale(Scale)	≥7

Geometric characteristic

Spec.	Specific surface (m2/m3)	Bulk density (kg/ m3)	Void ratio (%)	Obl. angle	Pressure drop (mmHg/m)	Theo. plate (m-1)	Hydraulic diameter (m30m)	Liquid load (m3/m2h)	Max. Factorm/s (Kg/m3)-1
125Y	125	320	90	450	1.8	1.8	28	0.2-100	3.0
160Y	160	370	85	450	2	2	15	0.2-100	2.8
250Y	250	420	80	450	2	2.5	12	0.2-100	2.6
350Y	350	470	78	450	2.5	2.8	10	0.2-100	2.5
400Y	400	500	75	450	3	3	8	0.2-100	2.0
450Y	450	520	72	450	4	4	7	0.2-100	1.8
550Y	550	620	74	450	5.5	5-6	6	0.18-100	1.4
700Y	700	650	72	450	6	7	5	0.15-100	1.3
100X	100	280	92	300	1.5	1	30	0.2-100	3.5
125X	125	300	90	300	1.8	1.5	28	0.2-100	3.2
160X	160	350	85	300	2	1.8	15	0.2-100	3.0
250X	250	380	80	300	2.5	2.3	12	0.2-100	2.8
350X	350	450	78	300	.3	2.5	10	0.2-100	2.6
400X	400	480	75	300	4	2.8	8	0.2-100	2.2
450X	450	500	72	300	4.5	3-4	7	0.2-100	2.0
470X	470	440	75	300	5	5	7	0.2-100	1.8
550X	550	620	74	300	5.5	5-6	6	0.18-100	1.4
700X	700	650	72	300	6	7	5	0.15-100	1.3

Advantage

High capacity. New tower design may reduce diameter, while renovate old towers may increase capacity significantly.

High separation efficiency. Since it has much larger specific surface area compared to random packing.

Low pressure drop, which leads to reduce energy consumption largely.

Large flexibility, and scale effect is not obvious.

Suitable for all tower diameters.

Strong resistance to corrosion of acid and alkali, especially to H2S, naphthenic acid and Cl- .

Applications

Rectifying organic halide.

Rectifying and absorbing some corrosive mixtures, which are definitely regulated in pressure drop and theoretic plate number.

Applied in some towers that contain a large quantity of natural media used to absorb nitric acid and concentrated sulfuric acid, as well as for purifying the air in chemical plants.

Operating in vacuum conditions at a bottom absolute pressure of 100pa.

Used in heat exchanger and demisting, or as a catalyst carrier.

ceramic structured packing:ceramic structured packing for heat exchanger